DIY Cosplay Felt K-Pop Inspired Hat K-Pop Inspired 10 sizes and sew along video

Make your own show-stopping K-Pop-inspired cosplay hat with this printable PDF sewing pattern! This bold, structured felt hat instantly adds flair to any performance outfit or costume. Designed for creative makers who love bringing dramatic fashion pieces to life, this project combines easy sewing steps with a professional finish.

🧵 What’s Included

Printable PDF pattern (brim, side crown, top crown, and facing)
Step-by-step illustrated instructions
Complete material and tool list
Tips for fusing, wiring, and shaping your hat
Optional plastic crown insert instructions for extra stiffness
Beaded trim accent guide

🎨 Skill Level
Intermediate

🪡 Materials Needed

Felt or craft fabric
Fusible webbing
Bias tape (wide enough to encase wire)
Millinery or craft wire
Plastic sheet for inner crown
Fabric glue or hot glue
Felt stiffener spray
Beads or trim for embellishment

💡 Pattern Format

Digital Download (PDF) – no physical item
Prints on Letter or A4 paper
Layered pattern pieces for easy cutting and assembly

⚡ Why You’ll Love It
This structured brim hat adds drama and polish to any costume. It’s perfect for cosplay builds, stage wear, or anyone inspired by K-Pop fashion. 

💜 Perfect For:

Cosplayers & costume makers
K-Pop-inspired fashion fans
Stage performers
DIY creators who love bold accessories

📦 Instant Download
Your files will be ready for immediate download after purchase — no waiting, no shipping. Start sewing today!